How to reduce manual handling risks?

How can manual handling be reduced in the workplace?

Manual handling can be reduced by eliminating or minimizing tasks that require pushing, pulling, lifting or maneuvering heavy loads. This includes redesigning workflows, using mechanical aids and integrating powered systems such as electric drive wheels.

How far should manual handling risk be reduced?

According to international ergonomics guidance, including ISO 11228 and ISO 11226, manual handling forces must be kept below recommended limits for push, pull, lift and carry tasks. When these limits cannot be met through organizational changes alone, powered assistance, such as an electric drive wheel, should be introduced to achieve safe and ergonomically acceptable force levels.

More about guidelines for pushing and pulling

Healthcare worker experiencing back strain from moving heavy equipment

How to reduce manual handling injuries?

Manual handling injuries can be reduced by lowering the physical forces required from workers and improving posture during movement. High push and pull forces are a major cause of musculoskeletal disorders. Powered drive assistance significantly reduces push and pull forces, reducing fatigue and overload.

How to reduce the risk of injury from manual handling?

Reduce injury risk by:

  • Eliminating heavy manual tasks
  • Using ergonomic tools and powered solutions
  • Improving equipment design and wheel quality
  • Training staff on safe handling techniques

Adding a powered drive wheel significantly reduces push and pull forces, enabling safer and more natural movement.

Add powered drive to your product

Person pushing a heavy trolley with esense electric drive wheel

How esense helps reduce manual handling risks

A highly effective method is adding an esense electric drive wheel to heavy or frequently used mobile equipment. Benefits include:

  • Reduction in push and pull forces
  • Smooth, intuitive drive assistance
  • Improved ergonomics and posture
  • Higher productivity
  • Reduced risk of strain-related injuries

Why choose esense?

Esense is the expert in electric drive wheel systems for healthcare, logistics, manufacturing, hospitality and industrial sectors. The system combines ergonomics, intelligent control and robust performance to transform heavy manual handling into safe, efficient and effortless movement.

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Thorstein Selmer

International account manager

Electric drive wheel integration

Esense electric drive wheel can be integrated into heavy products in various industries.

Reduce manual handling in your organisation?

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