Manual handling guidelines for pushing & pulling forces and physical strain
Reducing physical strain in the workplace
Work-related musculoskeletal disorders (MSDs) are one of the leading causes of workplace injuries worldwide. According to organizations such as OSHA, NIOSH, and international ergonomic standards, manual handling activities such as pushing, pulling, lifting, and moving equipment are a major contributor to back, neck, and shoulder injuries.
Industries including healthcare, logistics, warehousing, manufacturing, hospitality, and retail regularly involve moving carts, trolleys, roll cages, beds, and other wheeled equipment. Repetitive pushing and pulling forces can lead to fatigue, physical overload, and long-term musculoskeletal injuries. Reducing physical strain is therefore an important part of workplace safety, employee wellbeing, and ergonomic risk assessment.
Many countries follow international ergonomic standards and workplace safety guidelines, including:
ISO 11228-2 Ergonomics: Manual handling of pushing & pulling
ISO/TR 12296: Manual handling of people in healthcare sector
OSHA ergonomics recommendations (US)
NIOSH manual material handling guidelines
National workplace safety and ergonomic regulations
These guidelines generally recommend that organizations:
Avoid hazardous manual handling where possible
Assess workplace ergonomic risks
Reduce physical strain through workplace improvements
International standards also recommend considering powered assistance where pushing and pulling forces cannot be sufficiently reduced through workplace design or procedures alone.
Indicative push and pull force guideline values
International ergonomic guidance such as ISO 11228-2 assesses pushing and pulling tasks based on factors including force, posture, frequency, distance, and duration rather than defining one universal maximum force limit. In practice, many ergonomic assessments use indicative force values derived from psychophysical research.
Activity
Indicative force values
Starting or stopping a load
20–25 kg force (200–250 N)
Keeping a load moving
10–15 kg force (100–150 N)
These values help identify tasks that may require further ergonomic assessment or risk reduction measures. Physical strain can increase due to:
slopes, uneven floors and long distances
repetitive movements in restricted spaces
heavy loads and poor posture
Repeated exposure throughout the working day can contribute to cumulative fatigue and increased risk of musculoskeletal disorders.
Measuring pushing and pulling forces
Understanding the actual forces employees apply during daily work activities is essential for reducing physical overload and improving workplace ergonomics. The esense ergonomic solutions provide insight into pushing and pulling forces during real working situations and combine:
powered drive assistance with the esense wheel to reduce pushing and pulling forces
These solutions help organizations:
measure and analyze push/pull forces
identify high-risk tasks and support ergonomic risk assessments
reduce physical strain, MSD risks, and improve workplace safety and efficiency
Supporting safer workplaces
Reducing physical strain supports:
lower injury rates and absenteeism
improved employee wellbeing
safer working conditions
improved operational efficiency
workplace injury prevention
By measuring and analyzing physical load, organizations can make informed decisions about ergonomics, powered assistance, and manual handling policies.
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